Sterile filling lines which consist of Ampoules, vials powder, vials liquid, and PFS recognizing the compliance with local and national requirements. Designing and building equipment that handles numerous sterile filling and packing processes with sterile isolators and containment isolators wherever needed.

DJA-Pharma
Pre-Filled Syringe
PRE-FILLED SYRINGES MACHINE
  • Available in various capacities with 1, 2 & 3 head configuration with
    corresponding output of up to 40, 80 & 120 Syringes/min.
  • Automatic transfer of empty syringes from the tub to infeed chute of machine
  • Pre-gasing & Post-gasing with Nitrogen Gas
  • Precise dosing of liquid with 3 piece syringe (filling pump)
  • Fill volumes can be set from 0.5 to 3.0 ml
  • Rubber stoppers are fed automatically and applied by mechanical pusher
R&D/Pilot Scale Machines
SEMI-AUTOMATIC VIAL CAP SEALING MACHINE – 1 HEAD
  • Single head vial cap sealing machine for sealing aluminium cap on vials
  • Manual placement and removal of the individual vials with rubber bung & cap
  • Sealing of aluminium caps is actuated by foot operated peddle
  • Machine can deliver an output upto 20 containers/ minute depending on the operator’s efficiency
EXTERNAL VIAL WASHING & DRYING MACHINE -12 HEAD
  • The machine has 12 heads with special type of spring loaded grippers to cover the aluminium cap of vial
  • External surface of vials is washed at two stations by spraying of purified water and W.F.I.
  • Drying of washed surface of vials by air blower
  • This can deliver output up to 25 containers/ minute
VIAL POWDER FILLING & BUNGGING MACHINE – 1 HEAD
  • Vials are fed from in feed turntable
  • Machine has one filling head with pre-gassing and post-gassing of Nitrogen gas
  • Rotary feeding disc with 4 ports used for filling powder in vials
  • Rubber bungging by pick & place arrangement
  • This can deliver output up to 25 containers/ minute
AMPOULE FILLING & SEALING MACHINE – 1 HEAD
  • Machine has one filling head with pre-gassing and post-gassing of Nitrogen gas
  • Three piece syringe used for filling the liquid in ampoules
  • Single burner with flame of LPG and Oxygen used for sealing the filled ampoules
  • This can deliver output up to 25 containers/ minute
AUTOMATIC VIAL CAP SEALING MACHINE – 1 HEAD
  • Single head vial cap sealing machine for sealing aluminium cap on vials
  • Manual feeding and collection of vials
  • Aluminium caps fed through a vibratory bowl & chut and placed on vials automatically
  • Sealing of aluminium caps by single roller, skirt & seal system
  • Machine can deliver an output up to 25 containers/ minute
COMBI (AMPOULE/VIAL) LIQUID FILLING, SEALING & BUNGGING MACHINE – 1HEAD
  • Combi liquid filling machine for both Ampoules and Vials
  • Machine has one filling head with pre-gassing and post-gassing
  • Peristaltic pump used for filling
  • This can deliver output up to 25 containers/ minute
VERTICAL ROTARY COMBI (AMPOULE/ VIAL) –  WASHING MACHINE – 6 HEAD
  • A combi washing machine for both Ampoules and Vials
  • Machine has six heads and has six washing cycles
  • Manual feeding & collection of the containers
  • It can deliver a output up to 25 containers/ minute
Isolator
ISOLATOR
  • GMP compliant construction with all product contact parts made of SS316L
  • Chamber construction free of cracks and with radius & rounded corners
  • FDA approved silicon gasketing material and hypalon gloves is used
  • PLC  is used to    communicate with the VHP generators and control
    uni-directional airflow speed  & control isolator pressure